Abrasive Sludge Removal Systems
Are you spending valuable time shutting down your waterjet for a tank clean out? If you're serious about continual, uninterrupted production, then the ASR system is for you. Never overlook the benefits of a clean and efficient garnet waste removal system! The ASR cuts the time lost caused by shutting your machine down for a clean out and eliminates the WH&S issues associated with shovelling out tonnes of heavy garnet waste!
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Cuts valuable production time spent removing sloppy garnet waste from your equipment
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Keeps the water in the bath cleaner, and eliminates the mess once experienced during tank clean outs
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Makes the most of your investment by keeping your equipment working at its best at all times
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Integrating an ASR system into your operation reduces risks
How the ASR Garnet Removal System Works:
The ASR Modular Garnet Removal System is positioned alongside the waterjet machine and is connected by pipe work to a network of garnet collection probes which are positioned in the base of the waterjet bath.
During the course of cutting, the operator activates the garnet removal system which has its own control panel. Once started, the system initiates a “purging mode” which “fluidizes” the garnet accumulated around the extraction points in the Garnet Removal Probes to ensure waste garnet will flow freely.
When the purging phase has been completed, the ASR begins waste removal mode. A high capacity evacuation system extracts waste garnet from the probes situated in the waterjet bath, and dispenses the garnet waste into a bulka bag, suspended in the ASR modular.
When the ASR Modular is filled with garnet waste, the bulka bag is lifted out of the collection tank onto a draining platform to allow the bulka bag to drain before transferring to waste bin or skip for disposal.
How to Increase Profits with an ASR System:
The ASR system provides direct cost savings for operators who have integrated this innovative technology with their operations.
Specifically, the ASR system:
- Cuts valuable production time spent removing sloppy garnet waste from your equipment
- Makes the most of your investment by keeping your equipment working at its best at all times. Interruptions to production and downtime, health issues and unsafe working areas are all costly issues for waterjet operators. Integrating an ASR system into your operation reduces these risks
- Keeps the water in the bath cleaner
- Eliminates the mess once experienced during tank clean outs
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What others say:
"Since we installed the Performance sludge removal system we have not had one hour of downtime due to cleaning of the waterjet bath." - Waterjet Operator, Wagga Wagga NSW
“Unlike previous years when we spent a whole weekend per month shovelling sand out of the tank, we hardly even think of it anymore.” - Contract cutting shop, Adelaide SA
“The cost saving for us has been approximately $20,000 for one year.” - Contract cutting shop, Sydney NSW